Plate welding wear-resistant plate welding machine is developed, designed and manufactured by the Jiangsu Custer company with the world's leading level of dual metal composite wear-resistant plate welding equipment. The device can realize the four station torch at the same time, synchronization, fundamentally overcome the single gun welding production efficiency is low, plate bending, surfacing layer is easy to fall off the disadvantages. At the same time, the device has high automation level, can be single stop, single height adjustment, breakpoint welding etc.. The equipment manufacturing of double metal composite wear-resistant plate with smooth surface, fine cracks, such as irregular surface hardness uniformity advantages.Performance description:
1, flat welding wear-resistant plate welding machine includes: gantry movable positioning frame, vertical adjustment of the welding torch linear slider (4 sets), welding torch adjusting the level of linear slider (4 sets), circulation water torch cooling system, circulation water workpiece cooling machine, wire placed platform and self rotating mechanism, exhaust pipes, speed to send wire (4 sets), water-cooled torch (4 sets), integrated electrical cabinets and monitor the operation box, the layout of the whole machine tool should be beautiful and generous, ergonomic.
2, gantry type movable positioning rack using servo motor drive, linear slide rail and rack and pinion drive, realize 4 groups of welding torch along the X axis effective mobile stroke is 3M. 4 groups of welding torch Y axis direction of mobile and effective stroke of 4 m.
3, 4 sets of vertical adjustment of the welding torch linear slider adopts step into the drive, to achieve a single set of welding torch Z axis direction to adjust the effective stroke 300mm.
4, 4 sets of horizontal torch adjustment linear slider are used artificial hand wheel drive, to achieve single group gun horizontal effective stroke adjustment is 100 mm.
5, circulating water torch cooling system consists of two water cooling machine, on the cooling water gun were uninterrupted water circulating cooling, ensure appropriate temperature of welding torch.
6, wire placed platform can be placed four barrels of single barrel 500kg barreled wire.
7, a control integrated circuit installed in an electric appliance cabinet, part of the electrical control gantry movable positioning frame x, Y axis direction of the moving speed and the moving distance, and the work and non work when the moving speed can be respectively regulation; welding torch adjusting vertical linear slider control group of Y axis to the moving speed and the moving distance, and can achieve zero action; control the whole system automatic operation and manual operation.
8, machine operation panel LCD touch screen, a single set of welding torch lifting, single group welding start and stop, single welding voltage and current regulation and emergency stop, start, stop, etc. electric control switch and LCD touch screen can realize the setting and adjustment of operation parameters of the machine tool.
9, the device is equipped with a sound alarm information prompt system, allowing customers to accurately understand the various aspects of the operation of the machine, to facilitate the use and maintenance.The performance specifications of the plate welding wear-resistant plate welding machine are as follows:
Summary: system by gantry movable positioning frame, vertical adjustment of the welding torch linear slider (4 sets), welding torch adjusting the level of linear slider, circulation water torch cooling system, circulation water workpiece cooling machine, wire Placing platform and self rotating mechanism (4 sets), exhaust pipes, speed to send wire (4 sets), water-cooled torch (4 sets), integrated electrical cabinets and monitor the operation box, an external wire, convenient operation
Human operation, the overall layout of the machine is beautiful and generous, in accordance with the principles of human engineering.
1, gantry movable positioning frame all the servo motor drive and imported linear rail and rack and pinion drive, guarantee the stability of the equipment, ensure coherent to use. And the realization of the 4 group X axis shift effective welding torch
Travel is 3M; the realization of the 4 group of welding torch Y axis effective mobile travel is 4 M.
2, 4 sets of vertical adjustment of the welding torch linear slider are step by step into the drive, the mechanical transmission part adopts imported ball screw, guide rail, to achieve a single set of welding torch Z axis direction to adjust the effective stroke 300mm.
3, the torch level adjustment slide can be freely adjusted, effectively adjust the stroke to achieve a single group in the horizontal direction is 100 mm gun.
4, circulating water torch cooling system for cooling water gun were uninterrupted water circulating cooling, to ensure the torch suitable temperature, increases the service life, reduce the production cost.
5, wire placed platform can be placed four barrels of single barrel 250kg barreled wire. Guarantee the smooth feeding, reduce the phenomenon of broken wire caused by excessive wire feeding.
6, adjustable speed wire feeding mechanism is the company's purchasing the vibration Kang four wheel wire feeding mechanism, can achieve relatively stable uniform wire feeding, to reduce the gas pores, inclusions, current fluctuations and other phenomena. This part belongs to
Purchasing part is not included in the standard quotation
7, control electrical integration in a cabinet, electrical appliances Part (known brand) control the Longmen type activity positioning rack X, Y axis direction of the movement speed and moving distance, and work with the non working time
Movement speed can be adjusted respectively; welding torch adjusting vertical linear slider control torch Z axis direction of the moving speed and the moving distance, and can achieve zero action; control the whole system automatic and manual operation
8, improve the welding current, the voltage can be adjusted according to the customer's process requirements, greatly facilitate the customer's process debugging.
9, machine control panel includes a liquid crystal 7 Inch Touch screen, a single set of welding torch lifting, single group welding start and stop, single welding voltage and current regulation and emergency stop, start, stop and control switch, and the liquid The crystal touch screen can also realize the setting and adjustment of the operating parameters of the machine tool.
10, improve the alarm information prompting system, allows customers to accurately grasp all changes to understand the machine, convenient use and maintenance.
11, circulating water cooling the workpiece machine by nearly four tons of steel, ensure the fastness to machine, avoid long time welding cooling and distorted; hundreds of spray nozzle to ensure cooling water to water to spray, avoid
Free welding time is long when the deformation of the steel plate; convenient comfortable plate pressing way, within a short time the uninstall plate, avoid removing and fixed plate impact on machine efficiency.
12, with a complete set of bright arc welding process, the machine reaches the customer site, 2 weeks after the production of finished product specifications wear plate.
13, remote control, can be completed in all local control, the operation is convenient.